Basic Info.
Certification
CE, ISO9001:2008, QS
Transport Package
Wooden Case and Plastic Film
Origin
Zhangjiagang China
Product Description
This extrusion line can produce PVC pipes from 110-400 with 4,6,10 and 16bar, it gives 700kg/h at least when producing 110 and 800kg/h when producing 400. The following is the main specifications of the line for reference.
I.Configuration:No. | Name | Specification | Qty |
1 | Conical twin-screw extruder | SZL92/188 | 1 |
2 | Die head and mould | ∮110-∮250 ∮200-∮400 | 2 |
3 | Stainless steel vacuum calibration tank | (∮110-∮400) x 8m | 1 |
4 | Stainless steel spray cooing tank | (∮110-∮400) x 8m | 1 |
4 | 6-claw caterpillar haul-off machine | 1.8kw*6 | 1 |
5 | 400 Planetary cutter | 3kw | 1 |
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Auxiliary machine |
1 | SRL-W800/1600 mixer unit | 110kw | 1 |
2 | SGK-400 auto-belling machine | Double-heating | 1 |
II.Main technical parameter:- Conical twin-screw extruder SZL92/188
Suit plastic material | PVC powder(filler less than 50%) |
Max Extrusion capacity | 700-800kg/h |
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Hopper: | Stainless steel fabricated hopper with material level view window and dumping gate. And fitted with a magnetic rack. |
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Screw | Effective length: 2500mm Diameter: 92mm Rotary speed of screw:1-37rpm Material of screw: Highquality alloy steel (38CrMoAla) and with gas nitrided hardened treatment. Thickness of screw nitrided layer: 0.5~0.6mm Hardness of screw surface: HV740~HV940 Roughness of screw surface: Ra<0.8 Bimetallic at the head of the screw |
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Barrel | Material of barrel: Highquality alloy steel (38CrMoAla) and with gas nitrided hardened treatment.
Thickness of barrel nitrided layer: 0.5~0.7mm Hardness of barrel inner surface: >HV860 Roughness of barrel inner surface: Ra<1.6 |
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Driving Unit | Permanent magnetic motor: 110KW (WEG brand,saving power max 15- 20% compared with D.C motor) Controller of motor: YASKAWA brand inverter Japan(vector type) |
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Feeding Unit | Double screw feeder with #304 stainless steel hopper Chinese brand AC motor Power of A.C motor:3 KW Controller of A.C motor: YASKAWA brand inverter Japan(vector type) |
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Die adaptor | Made of alloy steel and with a socket for Melt pressure sensor(adapter adopted 40Cr material ,double time chrome treatment for innner surface)
Melt pressure sensor and indicator:Dynisco, USA |
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Heating zone | Quantityof barrel heating zone: 5(No.1 heater is ceramic.No.2,3,4,5 are special design,adopting red copper) Quantity of barrel cooling zone: 4(by air)*0.37kw Quantity of die adapter heating zone: 1 Quantity of mould heating zone:(up to the mould) |
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Gear box | Hard teeth surface gear box(vertical type) |
Main electric component | Schneider |
Temperature controller | Omron PID control, each Amper watch will be equipped with the temperature controller |
Speed regular watch | Toky |
Synchronized system | For the screw rotation speed and feeding speed |
Vacuum exhaust system | 4 kw (Mimamotor brand, Taiwan),2 vacuum boxes |
Weight | 5500kg |
Protections on the extruder | This extruder include three auto- alarming functions: -Over-current prevention -Temperature go up or down by big range in short time alarm -melt pressure out of setting range alarm |
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Note:screw auto loader was included in the price |
- Die head and mould
Specification | ∮110-∮250mm(∮110,∮114,∮125,∮160,∮168.28, ∮180,∮200,∮225,∮250) ∮200-∮400mm(∮200,∮225,∮250,∮315,∮355,∮400) |
Main material adopted 40Cr, quenching treatment |
Calibrator length is about 500-600mm, and the material is cast copper/stainless steel |
Cooling part on the die-head and calibrator |
Ceramic heaters |
flow channel' surface adopted nitrogen ,polish treatment and chrome plating |
4,6,10 and 16bar for each size. (∮200,∮225,∮250, these 3 sizes would be produced on small mould only up to 10bar, 16bar would be done on big mould.) |
3. Stainless steel vacuum calibration tankFast vacuum adjusting device, two vacuum rooms |
Electrical front-back/left-right adjusting device |
Raw material of the tank is stainless steel(No.304 stainless steel, 8mm) |
Automatic water-in/out system(OMRON controller) |
Equipped with water-in filter system |
Equipped with water level sensor |
Pipe holder up-down by gear |
Point-contact type vacuum watch(pressure out of setted alarm) |
Two water-channel installed(one is working when another one is blocked by dirt),and watch was installed on the filter |
Motor power of vacuum pump | 11kw x 2(Minamotor, Taiwan brand) Vacuum pump controlled by Inovance brand inverter and PLC according to the vacuum rate for the purpose of saving power. |
Power of water pump | 11kw x 2(Minamotor, Taiwan brand) |
Motive motor | 2.2kw (ODENSEN brand) |
Front-back moving distance | 500mm |
Up-down moving distance | 50mm |
Left-right moving distance | 30mm |
Vacuum calibration length | 8m |
Material and quantity of muzzle | ABS x 1000 pcs. |
Main Electric component | Schneider, electrical valve adopted Airtac brand Taiwan |
Note: if the customer didn't need the Inovance vacuum controlling system, $3,500 can be deleted.4.Strong spray-cooling tankRaw material is stainless steel, 4mm |
Automatic water-out system |
Equipped with water-in filter system |
Equipped with water level sensor |
Two water-channel installed(one is working when another one is blocked by dirt),and watch was installed on the filter |
Method of cooling | Water spraying cooling |
Power of water pump | 7.5kw*2(MINAMOTOR, Taiwan brand) |
Length of cooling tank | 8m |
Main Electric component | Schneider, electrical valve adopted Airtac brand Taiwan |
5. 6-claw caterpillar haul-off machineSuitable scope | ∮110-∮400 |
Quantity of haul-off caterpillar | 6(when producing pipe 110-250, 3 claw will work) |
Haul-off caterpillars position adjustment | By pneumatic(Airtac valve and piston, Taiwan) |
Speed of traction | 0.1-6m/min |
Power of haul-off motor | 1.8kw*6(REXNORD brand gear and Inovance servo motor)+2.2kw |
Effective length of pedrail | 3100mm |
Timing method of haul-off motor | Inovance brand driver |
Switch | Schneider |
Main electric component | Schneider |
Central height | 1000mm |
Overall size | 4100 x 1800 x 2350mm |
Pressure of pressed air | ≥0.6MPa |
Equipped with encoder(ABB brand) |
Note: if the customer didn't need the REXNORD gear , $1,500 can be deleted.6.400 Planetary cutterSuitable scope | ∮110-∮400(same as mould sizes) |
Power of cutting motor | 3kw(W.N brand motor) |
Power of rotation | 2.2kw(speed controlled by YASKAWA inverter) |
Fan sucking power | 1.5kw |
Air pressure | ≥0.6MPa |
Cutting way | Saw |
Dimension | 3300 x 1500 x 1800mm |
Main electric component | Schneider |
Switch | Schneider |
Control system | SIEMENS PLC+screen |
chamfering system, strong clamp(one size one clamp), shaft and bearing for cutting movement,podwer-sucking fan loaded on the carriage. |
Longer stroke(1.8m) to not lose capacity when producing small pipes |
Hydraulic parts adopted Italian brand |
Auxiliary machine:1. SRL-W800/1600 mixer unitTechnical parameters:Mixing method | Hot mixing cooling mixing |
Total cubage | 800L 1600L |
Effective cubage | 500L 1100L |
Motor power | 110kw 18.5kw (Permanent magnetic motor (WEG)drived by YASKAWA vector inverter ,saving power max 20%) |
Heating method | Electric heating/self-friction |
Paddle speed | 740 rpm 50rpm |
Paddle Quantity | 3 3 |
Mixing time | 8-15 minutes |
Cooling time | 6-10 minutes |
Air pressure | ≥0.6 MPa |
Electric component | Schneider |
Temperature controller | OMRON |
Dimension | 4800×3800×6500mm |
Inner thickness of the mixer | 8mm 304Stainless steel |
Main bearing | NSK(Janpanese original) |
Auto loader will be equipped |
2.SGK-400 double-heating automatic belling machineTechnical parameters and explainations: a. electric controlling system: SIEMENS PLC+7" touch screen contactor: Schneider relay: Schneider approaching switch: Autonics brand,korea rotary switch: Chinese brand temperature controller:RKC/Omron air-cylinder and pneumatic element: F-tec brand,Korea hydro-cylinder: DELIXI brand,China b. This SGK400 PVC belling machine is full automatic, suitable for the pipe 110-400mm for both "R" and "Z"type. And the pipe length can 4-6m which can be adjusted according to the request of the customer. c. The heating method adopted double position heating style, electrical heated pipe, and the temperature can be accurately controlled by temperature controller, rotary heating, drove by small motor which connected with gear box, moved to heating furnace by pneumatic, and the heating furnace can be slightly adjusted according to demand, half-open style and indirect heating for electrical heated tube, and rotating while heating, rotary speed and direction can be designed and controlled by PLC. d. Light switch would be used to limit the length of the belling part of the pipe, which can make the belling length accurate all the time. And die holder can be slightly adjusted also too. e. oil pump: 7.5kw heating position : 2 positons cooling method: water spray cooling+air blowing cooling f. The central height and point of the machine was adjusted by motor chain drive, the central height is about 1 m. h. The machine has the function of automatic demould. i. max air pressure need: 0.4Mpa water supply pressure:.02-0.3Mpa hydraulic oil: No.46 antiwear hydraulic oil j. oil cylinder and air cylinder were equipped with pressure regulating valve and speed regulating valve. k. forming method: outer air pressing formingMain electric component:No. | Name | Qty | Remarks |
1 | PLC | 1 | |
2 | Touch screen | 1 | |
3 | Temperature controller | 1 | |
4 | Amper watch | 1 | |
5 | Voltage watch | 1 | |
6 | contactor | 1 | |
7 | Motor breaker | 1 | |
8 | Motor breaker | 3 | |
9 | Light switch | 5 | |
10 | Approach switch | 1 | |
11 | reply | 24 | |
12 | motor | | Up-down motor |
13 | Gear box | |
14 | motor | | Pipe rotary motor |
15 | Gear box | |
16 | motor | | Haul-off motor |
17 | Gear box | |
18 | motor | | Draw off pipe motor |
19 | Gear box | |
Main hydraulic pneumatic component:No. | name | Qty |
1 | Oil pump | 1 |
2 | Electronical valve | 4 |
3 | throttle valve | 4 |
4 | Electronical valve | 1 |
5 | cilinder | 7 |
6 | Air-operated valve | 7 |
7 | Air sourcebigeminy | 1 |
Address:
No. 16 Zhenfeng Road, Nanfeng Town, Zhangjiagang, Suzhou City, Jiangsu Province
Business Type:
Manufacturer/Factory, Trading Company
Business Range:
Industrial Equipment & Components, Manufacturing & Processing Machinery
Management System Certification:
ISO 9001
Company Introduction:
Zhangjiagang SUT Extrusion Machienery Co., Ltd. is a professional enterprise manufacturing plastic machinery. The company is located in national civilized city, tourism city zhangjiagang. The geographical position is superior, the amphibious transportation is convenient, close to opening port of zhangjiagang port, south join suzhou, wuxi, the changjiang river to the north of Shanghai, west receives jiangyin Yangtze river bridge. The production of various specifications of the hot line are sold well all over the country, favored by the majority of users welcome and trust, sincerely welcome general merchants to choose our factory produces each kind of copper iron and steel hot row row.
The company for over ten years. Adhering to the "science and technology as the forerunner, the innovation strives for the development, to the quality strives for the survival, to the good faith to the customer" spirit of enterprise, a "talent is the, the user first" business philosophy, to realize the economic benefit and social benefit double improve for the goal, all the staff industrious, enterprising, carved turns, we hit the ground running; The mind, we ". Based on suzhou, looking down at the national, spanning the globe. In the future, we have only one goal: Through one′s own strength and to contribute to the society, with "the good faith and quality" to shape their own excellent brand, let flint machinery international reputation!
Based on the first-class quality, first-class prestige, first-class service, SUT Company warmly welcome all customers to call us to negotiate the business, to visit and guidance! Let our sincere cooperation, mutual reciprocity and mutual benefit, hand in hand, create brilliant!