Basic Info.
Certification
CE, ISO9001:2008, QS
Screw
Parallel Twin Screw
Transport Package
Wooden Case and Plastic Film
Origin
Zhangjiagang China
Product Description
This an PVC pipe extrusion line working from 250 to 630, the main extruder is parallel twin screw extruder with high output. Please check the specifications follwing:
I.Configuration:No. | Name | Specification | Quantity |
1 | Main extruder | YPS107/28 | 1 |
2 | Die head and mould | ∮250-∮400 ∮450-∮630 | 2 |
3 | Stainless steel vacuum calibration tank | (∮280-∮630) x 3m | 1 |
4 | Stainless steel vacuum calibration tank | (∮280-∮630) x 6m | 1 |
5 | Stainless steel spray-cooling tank | (∮280-∮630) x 6m | 1 |
6 | 6-paw Caterpillar haul-off machine | 1.1kw*6 | 1 |
7 | Planetary cutter | 5.5kw | 1 |
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Auxiliary machines |
1 | Full-auto belling machine and moulds | SGK630 | 1 |
2 | SRL-W800/2500 mixer unit | SRL-W800/2500 | 1 |
II.Main technical parameter:1.Parallel twin-screw extruder YPS107/28Suit plastic material | PVC powder(filler less than 50%) |
Max Extrusion capacity | 700-800kg/h |
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Gearbox | Hard teeth surface gear box(vertical type,Sun lung brand Taiwan) |
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Screw | Effective length: 2800mm Diameter: 107mm Rotary speed of screw:1-43rpm Material of screw: Highquality alloy steel (38CrMoAla) and with gas nitrided hardened treatment. Thickness of screw nitrided layer: 0.5~0.6mm Hardness of screw surface: HV740~HV940 Roughness of screw surface: Ra<0.8 Bimetallic at the head of the screw |
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Barrel | Material of barrel: Highquality alloy steel (38CrMoAla) and with gas nitrided hardened treatment.
Thickness of barrel nitrided layer: 0.5~0.7mm Hardness of barrel inner surface: >HV860 Roughness of barrel inner surface: Ra<1.6 Bimetallic at the head of the barrel |
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Driving Unit | Permanent magnetic motor:110KW(saving power max 20%) Controller motor: ABB inverter(vector type) |
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Feeding Unit | 1.vacuum loading system(controlled by PLC)
2.Horizontal feeding system Double screw feeder with #304 stainless steel hopper (Stainless steel hopper with material level view window and dumping gate.) Chinese brand AC motor Power of A.C motor:2.2 KW Controller of A.C motor: ABB inverter |
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Die adaptor | Made of alloy steel and with a socket for Melt pressure sensor(adapter adopted 40Cr material ,double time chrome treatment for innner surface)
Melt pressure sensor and indicator:Dynisco, USA |
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Heating zone | Quantityof barrel heating zone: 6(cast aluminum heaters) Quantity of barrel cooling zone: 6(by air)*0.37kw Quantity of die adapter heating zone: 2 Heating power:70kw |
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Main electric component | Schneider |
Temperature controller | Omron, each Amper watch will be equipped with the temperature controller |
Speed regular watch | Toky |
Synchronized system | For the screw rotation speed and feeding speed |
Vacuum exhaust system | 3 kw (Mimamotor,Taiwan brand) |
Extruder dimension: | 4950×1750×2750 |
Weight | 5000kg |
Protections on the extruder | This extruder include three auto- alarming functions: -Over-current prevention -Temperature go up or down by big range in short time alarm -melt pressure out of setting range alarm |
Note: - If change Sun lung gearbox to DELIN brand ,$20,300 can be deleted.
- If Change the motor into SIEMENS BEIDE A,C motor, $3,000 can be deleted
- If change the vacuum loader into screw loader,$500 can be deleted.
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2.Die head and mouldOption A:Specification | ∮280-∮400mm(∮280,∮315,∮355,∮400) ∮450-∮630mm(∮450,∮500,∮560,∮630) |
Main material adopted 40Cr, quenching treatment |
Calibrator length is about 500-600mm, and the material is cast copper(two sets of calibrators) |
flow channel' surface adopted nitrogen ,polish treatment and chrome plating |
we supply 4thicknesses(4/6/10/16 bar) according to customer's request |
3. Stainless steel vacuum calibration tank(1)Fast vacuum adjusting device, two vacuum rooms |
Electrical front-back adjusting device |
Raw material of the tank is stainless steel(No.304 stainless steel, 6mm) |
Automatic water-out system |
Equipped with water-in filter system |
Equipped with water level sensor(Omron brand) |
Point-contact type vacuum watch(pressure out of setted alarm) |
Motor power of vacuum pump | 11kw x 1(Mimamotor, Taiwan brand) |
Power of water pump | 11kw x 1(Mimamotor, Taiwan brand) |
Motive motor | 1.5 kw (REXNORD brand,USA) |
Front-back moving distance | 500mm |
Up-down moving distance | 50mm |
Left-right moving distance | 30mm |
Vacuum calibration length | 3m |
Material and quantity of muzzle | ABS x 600 pcs. |
Main Electric component | Schneider |
4. Stainless steel vacuum calibration tank(2)Fast vacuum adjusting device, two vacuum rooms |
Electrical front-back adjusting device |
Raw material of the tank is stainless steel(No.304 stainless steel, 6mm) |
Automatic water-out system) |
Equipped with water-in filter system |
Equipped with water level sensor(Omron brand) |
Point-contact type vacuum watch(pressure out of setted alarm) |
Motor power of vacuum pump | 11kw x 2(Mimamotor, Taiwan brand) |
Power of water pump | 11kw x 2(Mimamotor, Taiwan brand) |
Motive motor | 2.2 kw (REXNORD brand,USA) |
Front-back moving distance | 500mm |
Up-down moving distance | 50mm |
Left-right moving distance | 30mm |
Vacuum calibration length | 6m |
Material and quantity of muzzle | ABS x 1800 pcs. |
Main Electric component | Schneider |
5. Stainless steel cooling tankRaw material is stainless steel(No.304 stainless steel, 5mm) |
Automatic water-out system |
Equipped with water-in filter system |
Equipped with water level sensor |
Method of cooling | Water spraying cooling |
Power of water pump | 11kw(Mimamotor, Taiwan brand) |
Length of cooling tank | 6m |
Main Electric component | Schneider |
6.6-paw Caterpillar haul-off machineSuitable scope | ∮315-∮630 |
Quantity of haul-off caterpillar | 6 |
Haul-off caterpillars position adjustment | By pneumatic(Airtac brand,Taiwan) |
Speed of traction | 0.1-2m/min |
Power of haul-off motor | 1.1kw*6(Permanent magnetic motor) |
Transmission gearbox | REXNORD*6 |
Effective length of pedrail | 3300mm |
Timing method of haul-off motor | ABB vector inverter(7.5kw) |
Switch | Schneider |
Main electric component | Schneider |
Central height | 1000mm |
Overall size | 4500 x 2500 x 2350mm |
Pressure of pressed air | ≥0.6MPa |
Equipped with meter counter(Autonics brand) |
7. Planetary cutterSuitable scope | ∮200-∮400 |
Power of cutting motor | 5.5kw |
Power of rotation | 3kw |
Fan sucking power | 3kw |
Air pressure | ≥0.6MPa(Airtac brand,Taiwan) |
Cutting way | Saw and chamfering disk |
Dimension | 3500 x 2250 x 2200mm |
Main electric component | Schneider |
Switch | Schneider |
Control system | SIEMENS PLC+7"touch screen |
chamfering system, strong clamp, shaft and bearing for cutting movement,Italian brand hydraulic system(1.1kw). |
II.Auxiliary machine:- SGK-630 automatic belling machine
Technical parameters and explainations: a. electric controlling system: SIEMENS PLC+7" touch screen contactor: Schneider relay: Schneider approaching switch: Autonics brand,korea rotary switch: Chinese brand temperature controller:RKC/Omron air-cylinder and pneumatic element: Airtac brand,Taiwan hydro-cylinder: DELIXI brand,China b. This SGK630 PVC belling machine is full automatic, suitable for the pipe 315-630mm for both "R" and "Z"type. And the pipe length can 4-6m which can be adjusted according to the request of the customer. c. The heating method adopted single position heating style, electrical heated pipe, and the temperature can be accurately controlled by temperature controller, rotary heating, drove by small motor which connected with gear box, moved to heating furnace by pneumatic, and the heating furnace can be slightly adjusted according to demand, half-open style and indirect heating for electrical heated tube, and rotating while heating, rotary speed and direction can be designed and controlled by PLC. d. Light switch would be used to limit the length of the belling part of the pipe, which can make the belling length accurate all the time. And die holder can be slightly adjusted also too. e. oil pump:7.5kw heating position : 1 positon cooling method: water cooling f. The central height and point of the machine was adjusted by motor chain drive, the central height is about 1.2 m. h. The machine has the function of automatic demould. i. max air pressure need: 0.4Mpa water supply pressure:.02-0.3Mpa hydraulic oil: No.46 antiwear hydraulic oil j. oil cylinder and air cylinder were equipped with pressure regulating valve and speed regulating valve. k. forming method: vacuum forming, 3kwMain electric component:No. | Name | Qty | Remarks |
1 | PLC | 1 | |
2 | Touch screen | 1 | |
3 | Temperature controller | 1 | |
4 | Amper watch | 1 | |
5 | Voltage watch | 1 | |
6 | contactor | 1 | |
7 | Motor breaker | 1 | |
8 | Motor breaker | 3 | |
9 | Light switch | 5 | |
10 | Approach switch | 1 | |
11 | reply | 24 | |
12 | motor | | Up-down motor |
13 | Gear box | |
14 | motor | | Pipe rotary motor |
15 | Gear box | |
16 | motor | | Haul-off motor |
17 | Gear box | |
18 | motor | | Draw off pipe motor |
19 | Gear box | |
Main hydraulic pneumatic component:No. | name | Qty |
1 | Oil pump | 1 |
2 | Electronical valve | 4 |
3 | throttle valve | 4 |
4 | Electronical valve | 1 |
5 | cilinder | 7 |
6 | Air-operated valve | 7 |
7 | Air sourcebigeminy | 1 |
Belling mould for "R"style: 315,355,400,450,500,560,6302.SRL-W800/2500 mixer unitMain technical parameter:Mixing method | Hot mixing cooling mixing |
Total cubage | 800L 2500L |
Effective cubage | 500L 2000L |
Motor power | 110kw 22kw (Permanent magnetic motor drived by ABB vector inverter ,saving power max 20%) |
Heating method | Electric heating/self-friction |
Paddle speed | 740 rpm 50rpm |
Paddle Quantity | 3 3 |
Mixing time | 8-15 minutes |
Cooling time | 6-10 minutes |
Air pressure | ≥0.6 MPa |
Electric component | Schneider |
Temperature controller | OMRON |
Dimension | 4800×3800×6500mm |
Inner thickness of the mixer | 8mm 304Stainless steel |
Main bearing | Haerbin brand No.1 in China |
PVC BELLING MACHINEPVC POWDER MILLING MACHINECONNECT INFORMATION
Address:
No. 16 Zhenfeng Road, Nanfeng Town, Zhangjiagang, Suzhou City, Jiangsu Province
Business Type:
Manufacturer/Factory, Trading Company
Business Range:
Industrial Equipment & Components, Manufacturing & Processing Machinery
Management System Certification:
ISO 9001
Company Introduction:
Zhangjiagang SUT Extrusion Machienery Co., Ltd. is a professional enterprise manufacturing plastic machinery. The company is located in national civilized city, tourism city zhangjiagang. The geographical position is superior, the amphibious transportation is convenient, close to opening port of zhangjiagang port, south join suzhou, wuxi, the changjiang river to the north of Shanghai, west receives jiangyin Yangtze river bridge. The production of various specifications of the hot line are sold well all over the country, favored by the majority of users welcome and trust, sincerely welcome general merchants to choose our factory produces each kind of copper iron and steel hot row row.
The company for over ten years. Adhering to the "science and technology as the forerunner, the innovation strives for the development, to the quality strives for the survival, to the good faith to the customer" spirit of enterprise, a "talent is the, the user first" business philosophy, to realize the economic benefit and social benefit double improve for the goal, all the staff industrious, enterprising, carved turns, we hit the ground running; The mind, we ". Based on suzhou, looking down at the national, spanning the globe. In the future, we have only one goal: Through one′s own strength and to contribute to the society, with "the good faith and quality" to shape their own excellent brand, let flint machinery international reputation!
Based on the first-class quality, first-class prestige, first-class service, SUT Company warmly welcome all customers to call us to negotiate the business, to visit and guidance! Let our sincere cooperation, mutual reciprocity and mutual benefit, hand in hand, create brilliant!